Delhivery has successfully operationalized its largest mega-gateway in Bhiwandi. Built over 1,200,000 sq ft. of land area, the Bhiwandi trucking terminal is one of India's largest logistics facilities and combines automated hub, sortation, returns, and freight operations with the capability to handle Delhivery's parcel and part truckload freight volume simultaneously.

The automated gateway has 196 docking stations and is designed to transact over 8,000 tonnes of freight, with 1600 vehicles transiting through it daily, a vehicle every 54 seconds. The facility's automation system, developed and deployed by Falcon Autotech (Delhivery invested company), comprises 1.8 km of integrated double-deck cross-belt sorters coupled with over 5kms of material conveyance systems, and is equipped to process over 32,000 shipments and 17,000 freight units per hour.